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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Incident Investigation and Learning | 10-15% | - Trending and Performance Metrics - Incident Classification and Severity - Investigation Report Development - Lessons Learned and Knowledge Management - Root Cause Analysis Methods |
| Topic 2: Operating Procedures and Practices | 10-15% | - Safe Work Practices - Standard Operating Procedures (SOPs) - Operations Training and Competency - Permit-to-Work Systems - Startup and Shutdown Procedures |
| Topic 3: Process Safety Engineering Fundamentals | 15-20% | - Thermodynamics and Reaction Hazards - Fire and Explosion Dynamics - Equipment Design and Integrity - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals |
| Topic 4: Emergency Planning and Response | 5-10% | - Inherently Safer Design Principles - Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers - Emergency Response Planning |
| Topic 5: Risk Assessment and Analysis | 20-25% | - Hazard Identification (HAZID) - Fault Tree Analysis (FTA) - Layer of Protection Analysis (LOPA) - Bow-Tie Analysis - Hazard and Operability Analysis (HAZOP) - Quantitative Risk Assessment (QRA) - Event Tree Analysis (ETA) |
| Topic 6: Process Safety Management Systems | 15-20% | - Elements of PSM Systems - Management Leadership and Commitment - Policy and Strategic Planning - Continuous Improvement Frameworks |
| Topic 7: Management of Change (MOC) | 8-12% | - Personnel and Organizational Changes - MOC Process Requirements - Temporary vs. Permanent Changes - Technical Review and Risk Assessment |
| Topic 8: Regulatory Compliance and Auditing | 5-10% | - EPA RMP Regulations - Compliance Verification Methods - OSHA PSM Requirements - Process Safety Auditing Techniques - International Process Safety Standards |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. Which of the following factors affect the ability of a Safety Relief Valve to provide the required overpressure protection on a vessel? (Select all that apply)
A) Inlet and outlet piping design
B) Wind speed/direction at point of relief discharge
C) Toxicity of material in the vessel
D) Material of construction of the relief valve
E) Boiling point and temperature of vessel contents
2. The XYZ Corporation decides to track an activity as shown in the diagram. They interpret the results to indicate a possible deteriorating performance in one of their process safety management elements.
3. The President of a small chemical company with only one plant states that small companies do not need the same level of Process Safety competency as larger companies. Do you agree or disagree? Explain your answer.
A) Agree, because regulations are less strict for small companies
B) Agree, because small companies have lower risk
C) Disagree, because process safety competency should be based on hazard and risk, not company size
D) Disagree, because only large companies experience major incidents
4. When you comply with applicable regulatory standards you can be confident your plant is safe to operate.
True or False?
A) True
B) False
5. A common design safety factor typically used for pressure vessels is:
A) 4 times the MAWP
B) 10 times the MAWP
C) 1 times the MAWP (Maximum Allowable Working Pressure)
D) 1.5 times the MAWP
Solutions:
| Question # 1 Answer: A,D,E | Question # 2 Answer: Only visible for members | Question # 3 Answer: C | Question # 4 Answer: B | Question # 5 Answer: D |








